How to make pickleball paddles: Material, Core, Surface Selection & Step by Step Making Process

The first pickleball paddle was constructed with wood in a workshop by one of the co-founders of the game. Pickleball is a paddle sport basically in which two or four players hit a light weight with holes and a plastic ball with paddles perfectly. The making process of pickleball paddle are very unique because pickleball paddle industry is establish day by day. Mostly the paddles are made in China. Paddles are made by using a different number of materials. The mostly used materials for pickleball paddle are graphite, composite, carbon fiber and wood. All these are used to make the surface of the paddle.

The Core is also made of different materials included Nomex, polymer and aluminum. Normally Nomex cores are very light weight and provide more strength, power and responsiveness. The Aluminum cores provide great support, control and a good balance of power. The Polymer cores are known for their softness and quietness. So they are very soft play.

Normally pickleball paddles weigh between 6 and 14 ounces but mostly the majority weigh 7 to 9 ounces.The pickleball paddles come in a large variety of sizes and shapes. The standard paddles have a wider face and short handle. But the elongated and blade paddles have narrow faces and a long handle. The standard paddles offer a larger spot and much more power. On the other hand elongated paddles provide best reach and support. The paddle thickness is also very important. The 13mm paddles are perfectly thinner for greater control and maneuverability. And the 16mm thicker paddle offers great power on each swing.

The handle or grip size is also very valuable in pickleball paddle. The grip size affects control and comfort during play. The grips are usually available in different sizes. The sizes range from 4 inches to ¾ inches.

The making process of pickleball paddle generally includes the following steps: Choice of the materials, Foam core creation, Adding the face and edge guard, Finishing touches, Quality control and testing

You can also make your own pickleball paddle. Firstly, you choose your material like wood polymer etc. and make a design. After this transfer your design onto the material properly. And also use safety gear, steady hands and patience. The handle has much significance. It determines your control, comfort and grip also. The handle is properly wrapped with a material that is comfortable and absorbs sweat. At the end added the protective edge guard. It prolongs the paddle life span and also works like a safeguard. You can also make pickleball paddle cover at home with soft fabric very easily.

How do you make a pickleball paddle?

Paddles are created using a handful of different materials and designs. The process in which they are made will totally depend on where and how they are completely manufactured. Today, most of the paddles on the market are manufactured in China. The mostly used materials for pickleball paddle are graphite, composite, carbon fiber and wood. The thermoformed paddles manufacturing process is given below:

• Material Selection: The manufacturing starts with the core material just like aluminum and polymer.
• Heating: Now heat the core until it is pliable.
• Molding: When the material is hot it’s processed into desired shape and size.
• Cooling: Now the paddle is cooled to retain its new shape and form.
• Finishing: After this surfaces are added for grip and aesthetics.
• Technological Advancements in paddle manufacturing: The pickleball paddle industry is innovating day by day. The most recent advancement in 2023 include aerodynamic designs for less air resistance and the vibration damping technologies for best comfort and also the surface texture that enhance ball spin. All these technological advancements are totally reshaping the game.

What material is required to make a pickleball paddle?

The demand for high quality pickleball paddle increases because the popularity of pickleball continues to grow very fast. So many different materials are used in pickleball paddles. Here we discuss briefly about all these materials:

• Graphite: Graphite paddles are known for their lightness and strength. It is also renowned for providing fantastic ball control and maneuverability. This material is made with the layers of carbon fiber that are woven together and create a powerful and lightweight structure. These paddles do not generate much pop and also offer excellent control over the ball. This paddle also has a large sweet spot. These are best for those players who enjoy the swift, fast paced game because it controls the player’s activities very easily. These paddles are more expensive than other materials.
• Aluminum: The aluminum paddles are durable, strong, have a lighter and softer feel than graphite. This material provides a soft touch and also decreases the amount of vibration felt in the hand. These paddles are much more comfortable for prolonged use. These paddles are heavier than other materials and have a smaller sweet spot. And they are less expensive than graphite. These aluminum paddles are a popular choice for the players. Because it plays very well on rough surfaces.
• Composite: These paddles are made up of a combination of materials, mostly polymer and fiberglass. They provide a good balance between power and control. They are also known for their power, durability and resistance to dents and scratches. The composite paddles generate more swing on the ball. So the hard hitters usually like this surface very much. These paddles are much heavier so it can make it more difficult to maneuver and also have a smaller sweet spot. The composite paddles are also called fiberglass paddles. The composite surface paddle commonly costs less than graphite.
• Wood: The wooden paddles are very classic because these are the original pickleball paddles and still used by the players. These paddles are not durable and have a smaller sweet spot. So these paddles ate used only by rec center players who just started but don’t have a paddle yet. These paddles are not expensive at all.
• Carbon fiber: These paddles have a great strength and quality. These generate a great spin in the ball. The great strength of carbon fiber increases durability. Most players rely on these paddles for consistent spin quality and performance. The carbon fiber paddles also reduce strain on the players wrist and arms during long lasting matches. And the material stiffness provides much more power transfer.
• Other materials: There are some other materials used in pickleball paddles like Kelvar and Nomex. These materials also have unique properties and advantages such as shock absorption and heat resistance. But these materials are not as common as the materials mentioned above.

Which core should be chosen for pickleball paddles?

There are different types of pickleball paddle cores:

• Polymer Core: The most unique core found in pickleball paddle is generally referred just like poly, polymer or polypropylene. This core has noise reducing plastic blend configured in larger honey com cells. It also gives gentle touch, best performance and superior control. These cores cater all types and levels of pickleball players. Some advantages of polymer core pickleball paddles are optimal touch, gentle sensation & low noise.
• Nomex Core: Nomex, a strong and lightweight material, is commonly used as the core in pickleball paddles. This material is tough and can handle heat and flames. To make the core, Nomex paper with a honeycomb structure is dipped into a special liquid, making it strong. Nomex cores are great for pickleball players because they make the paddle react quickly when you hit the ball, they last a long time without getting damaged, they help you hit the ball harder, and they make a loud noise when you hit the ball, which some players like but might be too loud in some places. Overall, Nomex cores make pickleball paddles strong, powerful, and long-lasting, with a sound that adds to the fun for many players.
• Aluminum Core: The aluminum core pickleball paddles are also very unique. This core has a distinctive honeycomb structure and also boasts a light construction. These paddles are mostly suitable for young and new players because these aluminum core paddles are lightweight.

Which surface is best for pickleball paddle?

The pickleball paddle surface is mostly made of wood, composite, fiberglass, carbon fiber and graphite. In the following table, we compare the advantages and disadvantages of these materials:

Material	Advantages	Disadvantages
Wood	Durable	Limited performance features
	Cost-effective	Heavy weight
Composite	Variety of materials and core options	Less durability
	Lightweight	High cost
Fiberglass	Versatile & Lightweight	Less durable
	Good power and control	Expensive
Carbon Fiber	Lightweight	Expensive
	Power and control	High strength
Graphite	Lightweight	Expensive
	Great strength	Potential for vibration due to stiffness

What is the right weight for a paddle ?

The weight has much significance while choosing the paddle. The lighter materials just like composite and graphite are improving the maneuverability and also decrease pain during play. On the other hand heavier materials like wood are much more durable but due to heavier weight it can limit the performance. Your skill level and playing style is also very essential while choosing a paddle. The beginners choose heavier paddles because they provide more stability and control. And the advanced players mostly prefer light weight paddles for quick response. Paddles weight are different like:

The grip size of pickleball paddle provides comfort and control during play. It is very necessary to choose those grip sizes which are totally comfortable and allow for proper wrist movements easily. The grips are basically available in sizes. These sizes range from 4.5 to 6 inches. Usually, larger hands use larger grips and the smaller hands should use smaller grips.

The handle or grip of the paddle that fits in your hand is a very important fitting element you can surely make in your selection process because your hand is the only connection between the body and the handle. The larger handles provide stability and also decrease pressure on your wrist and arm. On the other side smaller handles provide more control and these are very easy to use.

Handle sizing is very important so this begins by using some tests. The best test to find the handle size is the index finger test. With your right hand, grasp the handle perfectly so that the knuckle of your index finger and the pad of your playing hand just rest on the same bevel that totally matches the paddle face. After this, with the index finger of your free hand, slide the gap between the tip of your ring finger and the handle and then grasp the handle. After fitting yourself it is always remembered that the smaller grip is always easier to adjust. And the larger grip may cause fatigue in your wrist and arm.

Why do pickleball paddle materials matter?

The pickleball paddle material has much significance because all total appearance and quality of the paddle depends on it. Let’s explore paddle significance:

Aspect	Significance
Face Material	The different materials are commonly used for the face material of a pickleball paddle such as fiberglass, graphite, carbon fiber, wooden and also the hybrid paddles. All these materials have great importance and qualities. So choose the material according to your taste and playing style.
Core Material	The core of pickleball paddles are also made of different materials and have much importance. The core’s thickness is very important for your playing experience. The pickleball cores are usually designed with the honeycomb structure. So you can make a core with different materials like Aluminum, Nomex and polymer. These are common and best materials.

What is the professional grip size for pickleball paddles ?

The professional grip size for pickleball paddle is 4 ½ inches. The grip size has much significance in pickleball paddle. Because grip gives the players a great stability and also increases their wrist mobility. Generally grips are available in different sizes but the best grip size is 4.5 inches.

How to choose the right material for pickleball paddle ?

The first pickleball paddle is made with wood in a workshop. But now different types of pickleball paddles are available that are made with multiple materials. The most common pickleball materials are carbon fiber, graphite, fiberglass and wood. The hybrid options are also available. During playing your control and power totally depend on the type of material you selected for your paddle. When you choose your pickleball paddle you must focused on the core material, face material and the grip also. You should also focus on your playing style and then you can easily choose the better one. So different circumstances are here:

• If you want control: If you want great control on your paddle then you choose the best core material paddle because core material will come from a polymer that creates a more control driven core. With the polymer core you can get more power. Graphite and carbon fiber paddle faces are lightweight so the control is in your hands when you are playing.
• If you want lightweight: Do you want lightweight pickleball paddles? So the aluminum core is the most lightweight material of the three. All the pickleball face materials are mostly light weight instead of wood. Graphite and carbon fiber are the lightest but the fiberglass is light as well. So choose it according to your playing style.
• If you want heavier paddle: If you are an advanced and experienced pickleball player then you can choose a heavier paddle. The polymer or Nomex core is good for your paddle. Because these material paddles are very heavy.
• If you want power: If you want more power than you can choose Nomex core. Because the Nomex core is the most powerful material. Nomex has too much power. So while playing if you feel that you lack control then try the different paddle core instead of Nomex. The other reasonable option is fiberglass. The wood also has great power but its not perfect for everyone.

While choosing the paddle you must check the quality of the paddle and choose the right weight according to your playing style.

Where to buy a pickleball paddle?

Selecting a best and reliable vendor when choosing pickleball paddles. You can buy it at LUXE pickleball. You can buy pickleball paddles for all skill levels at Amazon, Walmart, Dick’s sporting goods and so on.

What is the process of making a pickleball paddle ?

The making process of pickleball paddle generally includes the following steps:

• Choice of the materials: One of the most important and basic step in making a pickleball paddle is selecting the best material. Usually pickleball paddle is made of composite materials like carbon fiber and fiberglass and also the combination of both materials. Both these materials provide great strength, durability and lightweight properties that are necessary for best gameplay. When the materials are selected they undergo a rigorous quality and check to ensure that they are parallel to the predetermined specification. This maintains consistency and also guarantees that every paddle meets the same high standard properly.
• Foam core creation: In this step, the foam core of the paddle is created. The foam core has much significance in the pickleball making process because it is responsible for  providing the structure of the paddle and also improving playability. The foam that is used in pickleball paddle is made of polymer or polypropylene materials. These materials provide a lightweight feel. Basically molds are used in shaping the foam core. These molds are very carefully designed to create the best and desired shape and also weight distribution for each model of the paddle. The foam is poured into mold and left for hours to set.
• Adding the face and edge guard: When the foam core is complete the next interesting step is adding the edge guard and paddle face. The face is the main hitting surface of the paddle and it is usually made of thermoplastic material just like fiberglass or graphite. These materials provide a soft and smooth surface. After this the edge guard is applied just along the perimeter of the paddle to protect it from great damage during play. The edge guard is usually made from some durable materials like rubber and plastic. It just act like a buffer and absorbs the great impact when the paddle is hitting the hard surface. It prevents all types of damage to the face or core.
• Finishing touches: When the face and edge guard is properly placed then the paddle undergoes a finishing process. This process includes sanding the edges properly and also applying a clean protective coating to increase the paddle durability. This coating also prevents dents and scratches. And also increase the lifespan of the paddle. When the finishing process is complete then the grip or handle are attached to the paddle perfectly. The handle is usually made of foam and cushioned materials like natural or synthetic rubber to maintain control and also decrease fatigue in hand during play.
• Quality control and testing: When the paddles are totally assembled they undergo a quality control process. The paddle is perfectly inspected for faults and defects just like imperfection and bubbles in the face material. The paddles that clearly pass the quality tests than they tested for their performance in real game play. After this the testers and professional players totally check the power, durability, control and responsiveness also.

How to apply texture to your pickleball paddle for more spin?

The adding of texture is a common modification of pickleball that improves spin, control and grip. The texture increases your spin ability on the ball. Here different steps of adding texture to pickleball paddle are described. The first step is gathering the material:

• Collect your materials: Gather all necessary materials and equipment: sandpaper, a clean pickleball paddle, and safety gear like a mask and glasses. Choose the right sandpaper grit for the texture you want. Then, get started knowing you’re safe and ready to go.
• Make your Workspace: You can choose an airy and ventilated area and lay down newspaper and also a piece of cloth.
• Sanding the paddle: After this, sand the face of the paddle gently. Apply the soft and smooth strokes to gain the texture you desire. If you want to prefer a coarser texture that starts with a grit sandpaper, progressively move to the coarser options very well.
• Check your progress: Now you check the paddle’s surface with your hand while it is rough or not. So continue the process of sanding until you gain the best level of grip and texture.
• Finishing and cleaning: When you reach your best texture then you clean the paddle very carefully to remove the dust. You can also use a damp cloth for cleaning. After careful cleaning, allow the paddle to dry completely.

How to make a paddle sticky?

The sticky paddle is very effective during play. There are many different ways to make your paddle stickier:

• Replace the rubber: This is not the best method but you can try this. The rubber attached to your paddle is very easy to replace. So if your paddle is old then buy the new one. And if your paddle is not old then only replace the rubber .
• Use a blanket: You know that most of the paddles and racket covers are attached to the rubber when not in use. This cover will keep the paddle clean. So cleanliness is an important factor.
• Clean with water: The paddles collect dust from the ball, sweat and air. If the paddle has too much dust then it will become less sticky. The easy and cheap way to clean your paddle is the use of water water and paper towel. Shower a little amount of water to quickly dry and wipe it properly. This will remove all the dust and dirt.
• Clean the pallet: The other way to make your paddle sticky is to clean your paddle properly. So all the dust is removed from the paddle.
• Store paddles in a case: Buy a case and put your paddles in it after playing. This case secures your paddles from getting damaged and also cleans your paddles from dirt and dust.
• Use glue: Before playing you can apply a thin layer of glue. This increases the paddle grip temporarily.
• Artist brush method: You can buy a brush like a painter and also buy sunflower oil. Then paint the sunflower oil on the paddle and let it dry. Repeat the process again and again until you get the stickiness you want.
• Clean with spray and sponge: I also clean the paddles with organic spray and sponge. This removes all the dust.
• Buy a good paddle: This is one of the best and easiest way to buy a more sticky paddle. So buy a good paddle and enjoy.

How to make your own pickleball paddle?

The step by step process of making pickleball paddle is given below:

• Material selection and preparation: Firstly, you choose your material like wood polymer etc. And completely make sure that this material sanded down for a soft and smooth finish. This totally prevents splinters and also provides the best grip.
• Design, shape and cutting: After this transfer your design onto the material properly. And also use safety gear, steady hands and patience. For soft and smooth transitions, sand cutting down the edges in post position.
• Handle creation: Your handle has much significance. It determines your control, comfort and grip also. The handle is properly wrapped with a material that is comfortable and absorbs sweat. You can also re-wrap the handle.
• Finishing: At the end added the protective edge guard. It prolongs the paddle life span and also works like a safeguard. After this apply a varnish to protect it against everything.

Can you make a pickleball paddle out of wood?

The wooden paddles are made with outstanding process. The steps are given below:

• Selection of wood: Firstly, select the wood. Always choose a hard wood like maple, ash or oak. These woods increase the strength and durability of the paddle. Make sure properly that wood is straight and has no defects or knots.
• Prepare wood: Now cut the wood carefully into the desired length for your paddle. You can use sandpaper or planer to soft and smooth the surface and also the edges of the wood. After this round the edges of the paddle perfectly for best grip.
• Shape the blade: Now select the desired shape of the paddle such as squared, rounded, symmetrical or asymmetrical. After this mark carefully the outline of the paddle blade on the wood, considering the desired curvature and width also. You can carefully use a jigsaw or bandsaw to cut the outline mark. Now soft and smooth the rough edges using a wood file or sandpaper then the shape is refined.
• Sand and finish: Now use the coarse-grit sandpaper and smooth the surface properly than you can get a softer finish. Now take a look at blade edges and handle also for the best grip that is easy to use. Then keenly apply sealant or a wood finish to protect the wood and also increase its appearance and beauty. After this, dry the finish properly.
• Final touches: Now pay great attention to the paddle for any imperfections so repair it properly. You can also apply a protective layer or varnish to increase the durability of the paddle. Now coat the handle and then wrap it for best grip and comfort.

How to make a pickleball paddle cover?

Pickleball paddle cover helps to protect the paddle from scratches, dents, dust also. The making process of paddle covers is very interesting and easy. You can make it at home. The things required for making cover are given below:

• Half yard cotton fabric of nice print for the main
• Half yard cotton fabric for lining or inner
• ¼ yard cotton for drawstring and it is optional
• Choose needle felted batting like natural and warm
• Make your own drawstring
• Use fabric marker

How to design pickleball paddle?

The following steps to design pickleball paddle:

• Start the designing on a blank pickleball paddle template and draw your favorite design.
• Choose the desired color
• Apply your own design, write best text and photo to create the best pickleball paddle.
• Design the front and back of the paddle with your desired design elements.
• Done your design

Can you 3D print a pickleball paddle?

Absolutely yes, you can 3D print a pickleball paddle but there are some problems with the process:

• Materia constraints: Most 3D printers cannot use materials that are approved for official paddles.
• Not for competitive use: The 3D printed paddles are mostly for novelty and personal use.

Who are the pickleball paddle manufacturers ?

In the following figure, the top pickleball paddle manufacturers are listed:

What is the list of companies who make pickleball paddles?

The best pickleball paddle companies are given below:

• Paddletek
• Escalade
• Selkirk Sport
• Pro-Lite
• Engage
• Pickleball Central
• Gamma
• Joola

What pickleball paddles are made in the USA ?

The pickleball paddles made in the USA are given below:

How do you get a good pickleball paddle?

If you buy a good pickleball paddle then you should pay attention to the following five things. All these elements play a vital role in paddle’s control, spin, power and forgiveness:

• Core: The core of the paddle must affect the performance of the pickleball paddle. So pay more attention to the core material of the paddle while buying.
• Surface material: The surface material is also very important. So pay attention to the type of facing used in combination with the thickness of core material.
• Shape: The shape of the paddle has also much significance while choosing a paddle. Elongated, widebody and classic shape paddles are available. So select it according to your playing style.
• Weight: The lighter paddle is easy to maneuver and gives many advantages to the player. And the heavy paddle does not produce swing because there’s too much weight behind the ball. So choose the one that is easy to play for you.
• Handle length: If you use one hand during play then 5 inch handle length is good for you. And if you use two hands during play then 5.25 inches handle length is good for you. You can try the other handle lengths also.

How much do pickleball paddle costs?

The cost of pickleball paddle basically depends on the features and quality of paddles. So pickleball paddle range in different prices under $20 to more than $200. A low price pickleball paddle range under $50 and $100 dollars and high price pickleball paddle would be $150 above. The three categories are given below in table.

Type	Price Range
Low Budget	$20 – $50
Mid-Range	$50 – $100
High-End	Over $100

How to clean your pickleball paddle?

You can properly clean your pickleball paddle by following steps:

• Wipe the surface of the paddle with the clean and wet cloth.
• Pour a small quantity of pickleball paddle cleaner or isopropyl alcohol on the cloth properly.
• Smoothly rub the surface of the paddle in circular motion to wipe dust and dirt.
• Clean the paddle very well with the damp cloth to remove any residue

You also deep clean your pickleball paddle:

• First, wet the magic eraser or also make a paste with baking soda and water .
• Now apply the paste on the surface of the paddle and also rub it smoothly in circular motion.
• Clean and wash the paddle with water and then dry the paddle with clean cloth properly.

Conclusion

When making pickleball paddles above, discussing all the things and strategies are very important and useful. You can make your own pickleball paddle very easily with some basic steps. This blog will teach you everything about making pickleball paddles and their different ways also. This blog also increases your knowledge about this unique and effortless game that is well known around all over the world.

FAQs

How can I make my pickleball paddle better?

To make your paddle more softer then add some weight because the heavier face can crush the ball very well.

How do you make pickleball grips thicker?

You can add one more layer of over grip. Then the grip is 1/16 inches thick.

How do I choose a pickleball paddle for beginners?

The pickleball paddles of beginners are made of polymer, graphite and composite materials. So these paddles are best for the beginners.

Can you use two paddles in pickleball?

Yes, you can use two hands on your paddle in pickleball.

Is Selkirk made in the USA?

Yes, Selkirk pickleball paddles are made in the USA.

Where is pickleball most popular in the world ?

The pickleball paddle is more popular in Florida.

How do I protect my pickleball paddle?

If you protect your pickleball paddle then store it in a cool and dry place and also away from sunlight and extreme temperature.